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DG Synchronization Panel

Price 150000 INR/ Piece

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MOQ : 1 Piece

DG Synchronization Panel Specification

Current Rating
3200A

Cooling System
Air cooled (Natural/Forced ventilation)

Features
Auto manual operation, Relay logic, Generator load sharing, Manual or automatic synchronization, Fault indication, Trip indication

Protection Class
Class I

Cabinet Material
MS powder coated

Rated Operation Voltage
415V

Way
Multiple Ways

Control System
PLC / Auto / Manual

Components
Ammeter, Voltmeter, Frequency Meter, Control Relays, MCB, MCCB, Contactors, Synchronizing Relays, Protection Relays

Thickness
2 mm

Rated Current
Up to 3200A

Protection Level
IP54 / IP55

Connectivity Type
Wired

Panel Type
Synchronizing

Cover Material
Powder coated MS sheet

Rated Insulation Voltage
690V

Base Material
Mild Steel

Operating Voltage
415V AC

Product Type
Other

Material
Metal Base

Surface Finish
Painted

Standard
IEC 61439, IS 8623

Surface Color
White

Rated Voltage
220-400 Volt (V)

Frequency (MHz)
50 Hz

Maximum Output Current
3200A

Dimension (L*W*H)
1800mm x 2000mm x 600mm (customizable)

Application
Synchronizing multiple DG sets with main supply

IP Rating
IP54 / IP55

Display Type
Digital / LED Meter

Phase
Three Phase

Testing
Routine tests as per IS/IEC standards

Gen-set Synchronization
Up to 6 DG sets

Humidity
Up to 95% non-condensing

Ambient Temperature Range
-10C to +55C

Indications
LED lamps for status

Earth Bar
Provided throughout panel length

Wiring
Tinned copper wire as per IS 694

Cable Entry
Bottom / Top (as per requirement)

Bus Bar Material
Electrolytic Copper / Aluminum

Painting Thickness
Minimum 70 microns

Door Gasket
EPDM rubber for dust and water protection

Mounting Type
Floor mounted

Communication Protocols
Modbus RTU / TCP, Ethernet (optional)

Panel Door Lock Type
Three-point locking system

DG Synchronization Panel Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
100 Pieces Per Week

Delivery Time
1 Week

Sample Available
Yes

Sample Policy
Sample costs shipping and taxes has to be paid by the buyer

Main Domestic Market
All India

About DG Synchronization Panel

We design & manufacture DG Control & DG Synchronization with Auto Load Shearing through PLC using Woodward [USA]/Deepsea [UK]. We introduce all measuring & protection Relays for Generator U/F, O/F, U/V, O/C, E/F, N/F, Directional Fault, Restricted Earth Fault, Reverse Current Protection, Phase failure Protection through numeric Relay.

Purpose- All type of Industrial purposes .

Superior Synchronization Capabilities

Our DG Synchronization Panel supports up to six generator sets, backed by advanced PLC automation or manual operation. This ensures precise load sharing and reliable integration with the main power supply. With comprehensive status indications and trip/fault alerts via digital LED meters, operators can easily monitor and manage power distribution. The inclusion of Modbus RTU/TCP and optional Ethernet facilitates seamless communication with various energy management systems.

Robust Design for Demanding Environments

Constructed from powder-coated mild steel and fitted with electrolytic copper or aluminum bus bars, the panel withstands harsh conditions with ambient temperatures from -10C to +55C and up to 95% humidity. Enhanced features such as an EPDM rubber door gasket, three-point locking, and IP54/IP55 enclosure deliver optimum protection against dust and water ingress. The panel's cable entry is customizable, allowing bottom or top access as per on-site requirements.

FAQ's of DG Synchronization Panel:

Q: How does the DG Synchronization Panel manage generator synchronization?

A: The panel uses advanced PLC or relay logic to automatically or manually synchronize up to six DG sets with the main supply, ensuring stable and balanced load sharing among generators while maintaining voltage and frequency consistency.

Q: What are the benefits of using electrolytic copper or aluminum bus bars in the panel?

A: Electrolytic copper and aluminum provide excellent electrical conductivity and durability. These materials ensure efficient power transfer, reduce energy losses, and increase the lifespan of the synchronization panel under heavy operational loads.

Q: When is it necessary to use the synchronization panel in a power system?

A: A synchronization panel is essential when operating multiple generator sets in parallel or when connecting them to the main power supply. It allows seamless transition and load management during power outages, maintenance, or demand fluctuations.

Q: Where can this synchronization panel be installed?

A: The floor-mounted design with customizable cable entry permits installation in various industrial, commercial, and infrastructure settings across India. The rugged construction and high IP rating make it suitable for both indoor and harsh environments.

Q: What is the process for routine testing as per IS/IEC standards?

A: Routine tests involve verifying operational safety, performance, insulation resistance, continuity, control circuit functionality, and protection features, following the guidelines of IS 8623 and IEC 61439 standards before dispatch and after installation.

Q: How do the communication protocols enhance panel usage?

A: Modbus RTU/TCP and optional Ethernet enable seamless integration with SCADA and remote monitoring systems, allowing for real-time tracking, diagnostics, and control of generator performance and system health from a central location.

Q: What advantages do the protection and safety features provide?

A: The three-point locking system, EPDM door gasket, Class I protection, and comprehensive fault/trip indications ensure operational safety, minimize downtime, and safeguard personnel and equipment against electrical hazards and environmental factors.

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